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Mechanical properties

 


Here you will find mechanical properties including loading capacities and general guidelines for both Ecophon grids and ceilings.

 

 

Load bearing capacity - grid system

The live load - both static and dynamic - to which the suspension system can be subjected, depends on the demands made on breakage and deformation. In such cases deformation can be a form of deflection or twisting.

Functional demands, Mechanical properties

A form of deformation: Twisted profile

Breakage

It is imperative to prevent a ceiling from breakage or collapsing because it has been overloaded. Therefore the recommended maximum allowable load for each ceiling system (see the installation diagrams) is calculated and determined with a multiple safety margin against any kind of failure.

Maximum allowable load can only be applied if the ceiling is complete and has been installed in accordance with the installation diagram. In other words, the prescribed products must be used and all the ceiling tiles must be in place in the grid.

While the grid profiles and hangers constitute the load bearing capacity and strength of the ceiling, the ceiling tiles play an important role in stabilising the profiles sideways. This is especially important when a profile is loaded eccentrically, which often forces it to twist. In light of this, centric loading is always preferable. For example, it is important to install light fittings and other additional components so that the live load will be transferred centrically into the T-profiles.

Deflection of grid

When the maximum allowable load of Ecophon ceiling systems is established and determined, it is always deflection, not breakage, that is the decisive factor.

A suspended T-profile exposed with load (F) giving a deflection (f)
A suspended T-profile exposed with load (F) giving a deflection (f).

A load on a profile will always cause deflection (f). The deflection is proportional to the load and strongly depends of the span (L) between the supports. If the load (F) doubles, the deflection will double. The deflection becomes, however, even bigger if the distance between two supports doubles. The deflection from a point load will, for example, become eight times bigger.

In the table below, with recommendations for Connect suspension systems and maximum permitted loading of live load, we have taken into account the most important standards: ASTM C635, DIN 18 168 and SS 81 51 13. The decisive factor has been that deformation should be limited to L/500. When the deflection reaches around L/400 it is possible for the human eye to notice the deformation. The limit L/500 gives, with safety, a ceiling with a smooth appearance.

Example: For the span L=1200 mm the allowed deflection is 2,4 mm.

Recommended live load

The recommendations apply to live load in addition to the suspended ceiling's own weight. The live load can be point loads (light fittings, signs etc) located arbitrarily on the suspension system, but separated by at least 1 m. With hangers located more closely together, higher permissible live load than stated in the table can be achieved. Heavier loads must, however, be hung directly from the soffit.

If an actual live load is distributed over an area of 0.36 m² (600x600) or more, the grid is able to take a load 65% bigger than the recommended maximum live load regarding deformation in the table. This is provided the live load is fixed to the grid system. The actual live load must, of course, be considered for hangers and fixings.

Example: A recessed light fitting, 600x600 mm, with a weight of 7 kg is acceptable in a Focus ceiling which, according to the table, are able to carry a maximum live load of 83 N (8,3 kg) if the distributed area is 0,36 m² or more.

Recommended load

Ecophon ceiling system according to relevant installation diagram
Recommended maximum live load regarding deformation (point load (F) with 1 m separation)
Recommended maximum live load distributed on a bigger area than 0.36 m2, regarding deformation (uniformly distributed loads (q) with 1 m separation)
Focus, Gedina, Advantage, Sombra, Hygiene 20mm, Meditec, Super G Plus, Super G 20mm 
50 N (5 kg)
83 N (8,3 kg)
Focus XL1600 in corridors, Master, Super G 35mm, Hygiene 40 mm
40 N (4 kg)
66 N (6,6 kg)
Focus XL 1800 in corridors
20 N (2 kg)
33 N (3,3 kg)
Focus XL 2000 in corridors
10 N (1 kg)
16 N (1,6 kg)

 
 
The values in the table above apply under the following conditions:

  1. The maximum distance from main runner to wall is stipulated in respective systems' M-sketch. If the distance is wider in the perimeter area no live load is permitted unless precautions are made e.g. extra suspensions on cross tees. Since the wall trim is carrying part of the load it is important to follow the prescriptions regarding the distance between fixing points. Suitable fixings should be chosen depending on material in the wall e.g. old plastered brick walls can be fragile and needs special care.
  2. The distance from the joint between two main runners to the nearest support point does not exceed one quarter of the allowed distance between suspensions.    

Functional demands, Mechanical properties

The joint to nearest support point should not exceed ¼ of the distance between two suspensions.

This means that, when the distance between the suspensions are 1200 mm, the coupling point between two main runners has to be less than 300 mm from the support point. The above applies provided that the load will be transferred centric to the T-profile.

Vocabulary - Loads

  Static load  

The weight of the ceiling itself and the weights of items attached to the ceiling e.g. light fittings, loudspeakers, ventilation grills, signs and so on. 

   Dynamic load  

Mechanical impacts, for example contact from balls in gymnasiums or water pressure when the ceiling is being cleaned with high pressure hoses.

  Own weight (g)   

The weight of the ceiling system itself (including the tiles, the total suspension system and all mounting details). This is always a static load. 

Functional demands, Mechanical properties

Suspended T-profile with different loads. 

  Live load   All loads added to the "naked" ceiling system. Live loads can be static or dynamic and embrace:
  • Uniformly distributed load (q) from light fittings, signs, pressure differences, cleaning, etc.

  • Point load (F) from light fittings, signs, impact, cleaning, etc.

  • Normal force (N) Force caused by impact, abrasion, cleaning and/or installation work. A dynamic load.

  Design load     The own weight of the suspended ceiling and the actual live loads the ceiling is designed for.
       

Load bearing capacity – Suspensions and fixings

The chosen suspensions and fixings, such as hangers, direct fixing brackets, screws etc. must be able to carry the design load (the own weight of the suspended ceiling and actual live load) with at least factor three of the safety limit set against breaking. This means that suspensions and fixings used to support a ceiling must be able to carry, without collapsing, a load at least three times the load that they will be imposed to. All Connect adjustable hangers and direct fixing brackets meet these demands, providing the installation is carried out according to Ecophon installation diagrams and the maximum live load for the ceiling system has been respected.

The load bearing capacity (maximum allowable load) for Connect suspension and fixing products can be found in section Connect grid and accessories. The maximum allowable live load and the required minimum load bearing capacity of the fixings and the hangers for each individual ceiling system can be found in the installation diagrams.

Example: For Ecophon Master A the maximum allowable live load is 40 N (4 kg). The minimum load bearing capacity for the hangers and fixings must not be less than 160 N (16 kg), included a safety margin of at least three against breaking.

 

Load bearing capacity – absorbers

Functional demands, Mechanical propertiesThe basic rule is that loads must not be imposed on the absorbers. Light fittings, ventilation components etc. located in the suspended ceiling should be supported by the suspension system or be hung directly from the soffit. 

The loading on the tile must be distributed evenly around the rim of the aperture. However, Ecophon absorbers in 600x600 mm and 1200x600 mm sizes can take small loads, such as halogen spotlights.

 

Format (mm) Thickness (mm)  Max hole size (mm)   Max load (g)
 600x600, 1200x600  15  100  300
 600x600, 1200x600  20  100  500
 600x600, 1200x600  40  100  500

For more information regarding integrations with loads, see Connect Bridging

Ecophon Solo with holes

Tables are valid for Ecophon Solo panels, installed as free-hanging units.

Ecophon Solo with holes, load-bearing installations:

Number of fixing points Diameter or short side of cutout (mm)   0 - 100  101 - 300  301 - 500
3 / 4 / 6 Minimum distance between cutouts (mm)  ≥ 150  ≥ 150  ≥ 400
3 Max load / cutout (kg)  ≤ 0,5  ≤ 1,5  ≤ 1,5
4/6 Max load / cutout (kg)  ≤ 0,5  ≤ 2,0  ≤ 2,0
3 Max total load / panel, fixing points  ≤ 1,8  ≤ 1,8  ≤ 1,5 
Max total load / panel,  fixing points  ≤ 2,5  ≤ 2,5  ≤ 2,0
Max total load / panel  ≤ 4,5   ≤ 4,5

 ≤ 4,5 

  • Panels with 3 fixing points: Circle Pentagon, Hexagon, Heptagon & Triangle           
  • Panels with 4 fixing points: Square, Octagon & Freedom tiles panels  with length ≤ 1300mm           
  • Panels with 6 fixing points: Rectangle, Ellipse & Freedom panels with length > ≥ 1300mm           

Panels loads should be evenly distributed. Aim for all hangers to be loaded equally. For more information about how to integrate external loads see installation guides: IG362, IG364,  IG363.

 

Ecophon Solo with holes, non load-bearing installations  

Number of fixing points Diameter or short side of cutout (mm) 0 - 500 ≥ 500
 3 / 4  Minimum distance between cutouts (mm)   ≥ 150  Not applicable
 6  Minimum distance between cutouts (mm)  ≥ 150  ≥ 150
 3 / 4 / 6  Max load / cutout (kg)  0  0
 3 / 4 / 6  Max total load /panel (kg)  0

 

  • Panels with 3 fixing points: Circle Pentagon, Hexagon, Heptagon & Triangle
  • Panels with 4 fixing points: Square, Octagon & Freedom panels with length > 1300mm
  • Panels with 6 fixing points: Rectangle, Ellipse & Freedom panels with length > ≥ 1300mm
  • Panels with 3 fixing points: Circle & Triangle            
  • Panels  with 6 fixing points accept holes longer than 500mm:  An extra wire must  be installed between the holes if the length of the hole is longer than 600mm.              

For more information about how to integrate separately suspended luminaries see installation guides: IG362, IG364,  IG363.             

 

Contact us

Ecophon Group Head office

Saint-Gobain Ecophon AB 
Box 500 
SE 265 03 Hyllinge

Phone: +46 42 17 99 00 
Fax: +46 42 22 59 29

Deliveries at: 
Yttervägen SE 265 75 Hyllinge

Ecophon Worldwide Contacts

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Impact resistance

Three classes are used to specify impact resistance. Ecophon has ceiling systems and wall panel systems in all three classes.

Read More

Contact us

Ecophon Group Head office

Saint-Gobain Ecophon AB 
Box 500 
SE 265 03 Hyllinge

Phone: +46 42 17 99 00 
Fax: +46 42 22 59 29

Deliveries at: 
Yttervägen SE 265 75 Hyllinge

Ecophon Worldwide Contacts

Follow us: Facebook / YouTube / Twitter / LinkedIn